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Facility #1 : Land-O-Sun Dairies, LLC (DBA P


Basic Facility Info facility_Basic_Facility_Info help link help link  
Facility ID100000205173
Deregistered (Yes/No)Yes
Facility NameLand-O-Sun Dairies, LLC (DBA PET Dairy) Richmond
Street Address Line 11505 Robin Hood Road
CityRichmond
StateVA
Zip Code23220
Zip Code Extension1001
CountyRichmond city
Owner or Operator NameLand-O-Sun Dairies, LLC
Parent CompanyLand-O-Sun Dairies, LLC
Number of RMP Submissions2

Most Recent Submission Info facility_Most_Recent_Submission_Info help link help link  
RMP ID1000039425
Submission Typerevised submission for facility
Submission Date03/05/2014
Reason For Submission5-year update (40 CFR 68.190(b)(1))
Deregistration Date12/07/2017
Deregistration Effective Date10/30/2017
Deregistration ReasonOther
Deregistration Reason (Other)All of the Anhydrous Ammonia was removed from the facility
Process Toxic Amount Total (lbs)12,200
Process Flammable Amount Total (lbs)0
Process Amount Total (lbs)12,200
Number of Potential Offsite Consequence Processes1
Potential Offsite Consequence Toxic Amount Total (lbs)12,200
Potential Offsite Consequence Flammable Amount Total (lbs)0
Potential Offsite Consequence Amount Total (lbs)12,200
All Process NAICS311511
Exec Summary Submission Date03/05/2014

Executive Summary facility_Executive_Summary help link help link (Facility #1 : Land-O-Sun Dairies, LLC (DBA P, executive summary: all)

Executive Summary
SAFETY AND ENVIRONMENTAL POLICY: PET Dairy is committed to safety and environmental excellence. This commitment is embraced by each member of our team, no matter what positionor area. Our active role includes an obligation to point out any deficient safety or environmental practices that are observed anytime, anywhere. Positive reinforcement will be our primary motivation tool to benchmark satisfactory performance. Safety hazards or environmental concerns are exposed and relayed to team members without fear of reprisal or resentment. Great safety and environmental records are a team effort.



Plant leaders serve as coaches, encouragers, and examples. Yet, in light of our culture, every person is considered a Safety Leader at home and work. Constant discussion, planning, and training on safety issues will serve to maintain safety awareness and to insure that a high priority is always placed on safety. No job is ever so urgent that safety is jeopardized. Procedures are followed and time is taken to plan the best course of action with the least potential for mishap. As situations and work requirements change, individual safety awareness must grow to accommodate and address these changes.



Likewise, environmental performance will not be compromised to other priorities. Our people will be leaders in ?doing the right thing.? Team planning, awareness, knowledge, and sharing will be our primary tools for responsible process operations and accurate reporting.



We cannot allow ourselves to be so comfortable with our records and procedures that we become passive. Our goal and attitude will be sustained improvement in keeping safety and environment as priorities. Our people are very capable of working safely, alert to preventing unsafe or environmentally risky situations, and intend to get better as time goes by.



FACILITY DESCRIPTION AND REGULATED SUBSTANCES HANDLED: The site is approximately 4.2 acres. Principle functional areas within the facility include: 2-Bay Recei
ving Area, Case Dock, Engineroom, Filling Room, Maintenance Room, Multiple Storage Silos, Processing Room, Raw & Pasteurized CIP Room, RO & Chemical Room, Culture Room, Warehouse and Offices (2nd Floor).



The facility produces pasteurized milk products for its distributors. The facility operates an anhydrous ammonia refrigeration system to produce space cooling, product cooling, and process equipment cooling. The refrigeration system is designed to provide: operating flexibility (through availability of multiple operating equipment combinations); economy and efficiency of operations (through the use of operating pressures commensurate with the degree of cooling required); optimal safety performance; and, consistency of operation, utilizing programmable logic controllers (PLCs) to monitor, record, operate, and modulate refrigeration equipment as conditions require. Major equipment components include: compressors, condensers, receiver, accumulator, purger, and heat exchangers.



GENERAL ACCIDENT RELEASE PREVENTION PROGRAM: The facility has implemented a Process Safety Management program for its ammonia refrigeration process operation and maintenance. The PSM Program has been incorporated as both policy, and most importantly, procedure in everyday operations and maintenance of the ammonia refrigeration system. Among the many safety features present at the facility are:



OSHA Process Safety Management Program, and EPA Prevention Program.

Close cooperation with the Fire Department for emergency response training.

Training Programs, such as Chemical Safety, Safe-Work Practices, and others.

Plant Safety Committee, trained, involved, and motivated.

Periodic Safety Meetings.



FIVE-YEAR ACCIDENT HISTORY: There have been no reportable releases of ammonia from the refrigeration systems during the past five years.



EMERGENCY RESPONSE PROGRAM: The ""Facility Emergency Action Plan"" has been developed in accordance with OSHA 1910.38. The plan addresses fire, explosion,
spills or releases of toxics, severe weather, and other criteria. The plan details response actions by facility personnel for such emergencies, safety and emergency equipment, communication responsibilities, and coordination with off-site responders, as well as notification of federal and state agencies. The plan includes ""Emergency Response to Anhydrous Ammonia,"" specifically addressing incidents involving ammonia refrigeration.



PLANNED CHANGES TO IMPROVE SAFETY: The facility is continually working to improve safety in all areas, as well as within the anhydrous ammonia refrigeration system. The facility encourages input from operation and maintenance personnel, as well as vendor and agency inspectors, and responds to address potential improvements. The facility places a high emphasis upon training of personnel in the areas of safety and environmental awareness, compliance, and response.
Submission - Other Facility Info facility_Submission_-_Other_Facility_Info help link help link  
Number of Full Time Employees127
Owner or Operator NameLand-O-Sun Dairies, LLC
Owner or Operator Address Line 11505 Robin Hood Road
Owner or Operator CityRichmond
Owner or Operator StateVA
Owner or Operator Zip23220
Owner or Operator Zip Extension1001
Parent Dun and Bradstreet Number0
Second Parent Dun and Bradstreet Number0
Number of Full Time Employees127
Number of FTE CBI FlagNo
Other Facility ID23220RHFD1505R
Covered by OSHA PSM StandardYes
Covered by EPCRA Section 302Yes
Covered by CAA Title VNo
Last Safety Inspection Date20000601
Last Safety Inspection ByOSHA
OSHA Star or Merit RankingNo
LEPC NameRichmond LEPC

Submission - Contact Info facility_Submission_-_Contact_Info help link help link (Facility #1 : Land-O-Sun Dairies, LLC (DBA P, RMP submission #1 : 20140305)
Owner or Operator Phone8043585566
Facility Dun and Bradstreet Number832028729
RMP ContactRobert Paxton
RMP Contact TitlePlant Manager
RMP Contact Emailbob_paxton@deanfoods.com

Submission - Additional Info facility_Submission_-_Additional_Info help link help link  
RMP Complete FlagYes
Predictive FilingNo
No RMP Accidents Last 5 YearsYes
Complete Check Date20150617
Error Report Datenull
Postmark Date20140305
Anniversary Date20190305
Confidential Business InformationNo

Submission - Counts and Totals facility_Submission_-_Counts_and_Totals help link help link  
Number of RMP Accidents0
RMP Accident Flammable Total (lbs)0
RMP Accident Toxic Total (lbs)0
RMP Accident Amount Total (lbs)0
Number of RMP Accidents0
Number of Processes1
Number of Process Chemicals0
Number of Toxic Worst-case Scenarios1
Number of Toxic Alternate Case Scenarios1
Number of Flammable Worst-case Scenarios0
Number of Flammable Alternate Case Scenarios0
RMP Accident Flammable Total (lbs)0
RMP Accident Toxic Total (lbs)0
RMP Accident Amount Total (lbs)0
Total RMP Accident Deaths0
Total RMP Accident Injuries0
Total RMP Accident Evacuated/Sheltering In Place0
Total RMP Accident Property Damage$0

Processes facility_Processes help link help link (Facility #1 : Land-O-Sun Dairies, LLC (DBA P, RMP submission #1 : 20140305, process #1 : Ammonia Refrigeration)
Process DescriptionAmmonia Refrigeration
Program Level3
Confidential Business InformationNo
Toxic Amount Total (lbs)12,200
Flammable Amount Total (lbs)0
Process Amount Total (lbs)12,200
Number of Process Chemicals0
Number of Toxic Worst-Case Scenarios1
Number of Toxic Alternate Scenarios1
Number of Flammable Worst-Case Scenarios0
Number of Flammable Alternate Scenarios0

Process Chemicals facility_Process_Chemicals help link help link  
Process Chemical IDAmmonia (anhydrous)
CAS number007664417
Chemical TypeToxic
Process Chemical Amount (lbs)12,200
Confidential Business InformationNo

Process Chemicals facility_Process_Chemicals help link help link (Facility #1 : Land-O-Sun Dairies, LLC (DBA P, RMP submission #1 : 20140305, process #1 : Ammonia Refrigeration, process chemical #2)
Process Chemical IDPublic OCA Chemical
CAS number000000000
Process Chemical Amount (lbs)0
Confidential Business InformationNo

Process NAICS facility_Process_NAICS help link help link  
NAICS Code311511: Fluid Milk Manufacturing


Search Criteria Used
Facility CityRichmond
Facility StateVirginia
Facility, Parent, or Owner or Operator NameLand-O-Sun Dairies, LLC
Sort OrderBy facility name

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